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GATE Polymer Chemistry — Molar Mass Averages, PDI and Kinetics

By Aniket Bhardwaj · 14 September 2026 · GATE Chemistry

Polymer chemistry is one of the friendliest parts of the GATE Chemistry syllabus for a student who prepares it properly, because most of the questions are calculable. You are usually asked for a molar mass average, a polydispersity index, a degree of polymerisation, or the order of a polymerisation reaction with respect to initiator. These are short numericals with fixed methods. This guide gives every formula you need, three fully worked examples with the arithmetic shown, and the specific errors that lose marks.

Before anything else: always check the current official GATE notification and syllabus document for what is examinable in your year. Do not rely on any website — including this one — for the paper pattern, the number of questions or the marking scheme.

Why a polymer needs more than one molar mass

A sample of a small molecule such as benzene has exactly one molar mass. A polymer sample does not. It is a mixture of chains of different lengths, so we quote averages. The two you must know are the number average and the weight average.

Mn = Σ NiMi / Σ Ni   (number-average molar mass)
Mw = Σ NiMi² / Σ NiMi   (weight-average molar mass)
PDI = Mw / Mn   (polydispersity index, also written Đ)

What the symbols mean:

Worked example 1 — Mn, Mw and PDI

A polymer sample contains 2 mol of chains of molar mass 10,000 g/mol and 3 mol of chains of molar mass 20,000 g/mol. Find Mn, Mw and the PDI.

Step 1 — Mn.
Σ NiMi = (2 × 10,000) + (3 × 20,000) = 20,000 + 60,000 = 80,000
Σ Ni = 2 + 3 = 5
Mn = 80,000 ÷ 5 = 16,000 g/mol

Step 2 — Mw.
Σ NiMi² = (2 × 10,000²) + (3 × 20,000²) = (2 × 1.0 × 10⁸) + (3 × 4.0 × 10⁸) = 2.0 × 10⁸ + 12.0 × 10⁸ = 1.4 × 10⁹
Mw = 1.4 × 10⁹ ÷ 80,000 = 1.4 × 10⁹ ÷ 8.0 × 10⁴ = 17,500 g/mol

Step 3 — PDI.
PDI = 17,500 ÷ 16,000 = 1.09 (to 2 decimal places)

Sanity check: Mw came out larger than Mn, and the PDI is greater than 1. If your answer breaks either of these, you have made an arithmetic error — the inequality Mw ≥ Mn is mathematically guaranteed.

Degree of polymerisation

The degree of polymerisation is simply how many monomer units the average chain contains.

DPn = Mn / M0

Here M0 is the molar mass of the repeating unit. Note that the repeating unit is not the monomer if a small molecule is lost during the reaction — in a condensation polymerisation, water or HCl leaves, so the repeat unit is lighter than the sum of the monomers.

Worked example 2 — degree of polymerisation of polystyrene

A polystyrene sample has Mn = 1.04 × 10⁵ g/mol. Find DPn.

Step 1 — molar mass of the repeat unit. The styrene repeat unit is C₈H₈ (addition polymerisation loses nothing).
C: 8 × 12.011 = 96.088
H: 8 × 1.008 = 8.064
M₀ = 96.088 + 8.064 = 104.152 g/mol

Step 2 — divide.
DPn = 104,000 ÷ 104.152 = 998.5 ≈ 999 units per chain

So the average chain carries about a thousand styrene units. Notice the first step is a plain molar-mass calculation — that is why polymer numericals reward students who are fast and accurate with formula masses.

Step-growth polymerisation and the Carothers equation

For a linear step-growth (condensation) polymerisation with exact stoichiometry, the average chain length depends only on how far the reaction has gone:

DPn = 1 / (1 − p)     where p = fractional extent of reaction of the functional groups

Under the most probable (Flory) distribution, the same reaction also gives PDI = 1 + p, so a step-growth polymer taken to high conversion tends towards a PDI of about 2. This single result explains why condensation polymers are broadly distributed while a well-controlled living polymerisation can approach PDI ≈ 1.

Worked example 3 — Carothers equation for nylon-6,6

A nylon-6,6 polymerisation reaches p = 0.98. Find DPn and Mn.

Step 1 — DPn.
DPn = 1 ÷ (1 − 0.98) = 1 ÷ 0.02 = 50

Step 2 — mass of one structural unit. The nylon-6,6 repeat unit is C₁₂H₂₂N₂O₂:
C: 12 × 12.011 = 144.132
H: 22 × 1.008 = 22.176
N: 2 × 14.007 = 28.014
O: 2 × 15.999 = 31.998
M(repeat unit) = 144.132 + 22.176 + 28.014 + 31.998 = 226.320 g/mol

Step 3 — mind the convention. Nylon-6,6 is made from two different monomers, so one repeat unit contains two structural units (one diamine residue and one diacid residue). In the standard Carothers treatment DPn counts structural units, so the average structural-unit mass is 226.320 ÷ 2 = 113.160 g/mol.
Mn = 50 × 113.160 = 5658 g/mol

Convention warning, because textbooks genuinely differ. Some books define DPn as the number of repeat units, which for this polymer would give Mn = 50 × 226.320 = 11,316 g/mol — twice the value above. Neither book is wrong; they are counting different things. In an exam, read whether the question says "structural units" or "repeat units", and if it gives you M₀ directly, just use the M₀ it gives you.

Chain-growth (free-radical) kinetics — the result GATE asks for

For a free-radical polymerisation with initiator decomposition, propagation and bimolecular termination, applying the steady-state approximation to the radical concentration gives:

Rp = kp [M] ( f kd [I] / kt )1/2

The examinable consequence: the rate is first order in monomer but only half order in initiator. Doubling [I] multiplies the rate by √2 ≈ 1.41, not by 2. The kinetic chain length ν = Rp/Ri therefore falls as you add more initiator — more initiator gives you a faster reaction but shorter chains. That trade-off is a favourite one-line question.

Classification you should be able to recite

BasisCategoriesPoint to remember
MechanismChain-growth (addition) vs step-growth (condensation)Chain-growth reaches high molar mass early; step-growth needs p very close to 1
Thermal behaviourThermoplastic vs thermosettingThermoplastics soften and can be remoulded; thermosets are cross-linked and cannot
TacticityIsotactic, syndiotactic, atacticRegular tacticity allows crystallinity; atactic chains are usually amorphous
StructureLinear, branched, cross-linked, networkBranching lowers density and crystallinity (LDPE vs HDPE)
Copolymer sequenceRandom, alternating, block, graftReactivity ratios r₁, r₂ decide which one you get

Two transitions are also standard: Tg, the glass transition temperature, is a property of the amorphous regions and is a second-order-like transition; Tm, the melting temperature, belongs to crystalline regions and is a genuine first-order transition. A fully amorphous polymer has a Tg but no Tm. Ziegler–Natta and metallocene catalysts matter because they control tacticity and therefore crystallinity.

Common mistakes that cost marks

  • Reporting a PDI below 1. Impossible. If you get one, you have swapped Mw and Mn, or squared the wrong term in Mw.
  • Using ΣNi in the denominator of Mw. The denominator of Mw is ΣNiMi, not ΣNi.
  • Taking the monomer mass as the repeat-unit mass in a condensation polymer. A molecule of water (or HCl) is lost per linkage, so the repeat unit is lighter than the monomers you started with.
  • Making the rate first order in initiator. It is one-half order under steady-state with bimolecular termination — the square root is the whole point.
  • Confusing Tg with Tm, or expecting a melting point for an atactic, fully amorphous polymer.
  • Forgetting that the Carothers equation assumes exact stoichiometry. An excess of one monomer, or a monofunctional impurity, caps the chains and limits DPn no matter how long you run the reaction.

Where polymer chemistry sits in your GATE preparation

Sub-topicWhat is typically askedPreparation priority
Molar mass averages and PDIDirect numerical from a table of Ni, MiHigh — fast, certain marks
Degree of polymerisationMn ÷ M₀, often combined with a formula-mass stepHigh
Carothers equationDPn from p, or p needed for a target DPnHigh
Free-radical kineticsOrder in [I] and [M]; effect on chain lengthMedium — conceptual one-liners
Characterisation methodsWhich technique gives Mn vs MwMedium
Tacticity, Tg/Tm, copolymersMatch-the-following and reasoning statementsMedium

Treat the numerical rows as guaranteed practice: they take under two minutes each once the method is automatic, and the method never changes. For the exact syllabus wording and the current pattern, always consult the official GATE information brochure for your examination year.

Every polymer numerical starts with a formula mass. Before you can divide Mn by M₀, you have to get M₀ right — C₈H₈ for styrene, C₁₂H₂₂N₂O₂ for the nylon-6,6 repeat unit, C₂H₄ for polyethylene. The free Molar Mass & Composition calculator takes any formula and returns the element-wise breakdown, so you can check that first step in seconds instead of losing a whole question to an addition slip.

Open the Molar Mass Calculator →

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